SYS.LOC // KETTERING [UK] ↔ CASALGRANDE [IT] 23:44:00 UTC

PHYSICAL
ALGORITHMS
AT SCALE.

Data-driven Site Manager specialized in high-volume logistics systems, industrial automation, and robotic fulfillment. Orchestrating multi-million euro construction sites and physical system rollouts with absolute geometric and operational rigor. Dual-jurisdiction HSE: CITB SMSTS (UK) + Preposto di Cantiere (D.Lgs. 81/2008, Italy).

CURRENT DEPLOYMENT // AMAZON EMA5 GREENFIELD (IDX SERIES)
LAT: 52.3650° N · LON: 0.7063° W
01 // MANIFESTO

We orchestrate living steel and mechanical logic. If it can't be measured, it can't be trusted.

Andrea Sassi operates at the intersection of heavy mechanical integration, real-time control software, and high-volume logistics. Recognized for his relentlessly data-driven approach as a Site Manager and Section Team Lead, he coordinates complex, multi-stakeholder automation projects (such as Amazon Robotics Fulfilment Centers and high-speed TGW sortation hubs). His practice is built on a simple, unbreakable pact: factual precision, absolute zero-fabrication, and verifiable data.

Career arc: founded and ran Arcadia s.r.l. in Maranello for thirteen years, then moved into industrial automation as a Site Manager — first as a freelance for System Ceramics (Coesia Group), then as an employed TGW Italia engineer on Formasal (Viterbo) and EPGC (Neuville-en-Ferrain, FR), and now as a Section Team Lead for TGW UK on Amazon's largest European rollout (EMA5, DSA2 Hull, plus six further sites across IT/DE/CZ/FR).

3
HSE JURISDICTIONS
21+
DELIVERED SITES
100%
VERIFIABLE DATA
02 // SELECTED CASES

Large-Scale Engineering & Automation

Verifiable field-reports of high-volume industrial systems.

Warehouse logistics conveyor belt systems
CASE_01 // AMAZON EMA5 KETTERING, UK

Amazon EMA5 Greenfield (IDX Series)

At EMA5 I cover my section as Section Team Lead within TGW's larger greenfield rollout of Amazon's next-generation IDX series in the UK. My scope is the twin crossbelt sorter — I coordinate the installation of that section, align the mechanical and operational layers with Amazon's playbook, and own the handover for what's mine. Other sections, other leads — this one's mine.

#Site-Management #Section-Team-Lead #Greenfield-IDX
Robotics and artificial intelligence automation
CASE_02 // SYSTEM INTEGRATION EMA5 SITE, UK

Twin Crossbelt Integration & Compliance Audit

The twin crossbelt sorter is the heart of EMA5's primary flows — a massive, high-capacity system that had to be integrated by a third party without a hitch. I owned that coordination, and at the same time I built an automated handover audit pipeline that dynamically checks every step and logs technical compliance evidence in real time.

#MHE-Integration #Twin-Crossbelt-Sorter #Handover-Compliance-Audit
Crossbelt sorter installation at fulfilment centre
CASE_03 // AMAZON DSA2 HULL, UK

Amazon DSA2 — Crossbelt Sorter Section

I covered my section as Section Team Lead on the DSA2 fulfilment centre, from pre-installation through to final handover of the crossbelt sorter. My scope was the sorter section — I coordinated installation, commissioning, and the final clean close-out with the wider TGW and Leonardo team.

#DSA2-Hull #Section-Team-Lead #Crossbelt-Sorter
Brownfield warehouse expansion with original facility live
CASE_04 // EPGC (TGW ITALIA) NEUVILLE-EN-FERRAIN, FR

EPGC — Brownfield Expansion, Spare-Parts Warehouse

Brownfield expansion of the EPGC spare-parts warehouse for industrial kitchen equipment (REPA Group), with the original facility live and operators on-site throughout the works. Six-month project under French labour regulation — durée du travail, document unique, médecine du travail — including a Labour Inspectorate visit on-site, passed clean.

#EPGC-REPA #Brownfield-Expansion #French-HSE
Industrial mini-shuttle warehouse with dual temperature zone
CASE_05 // FORMASAL (TGW ITALIA) VITERBO, IT

Formasal — HoReCa Cash & Carry Automation

Greenfield HoReCa cash-and-carry distribution centre at Poggino (Viterbo), one of the world's first mini-shuttle installations at dual temperature (chilled + frozen) — 24,000 bin locations — paired with a 2,800-pallet compactable warehouse under a central WMS. First major site as employed Site Manager for TGW Italia.

#Formasal-HoReCa #Mini-Shuttle-DualTemp #TGW-Italia
Industrial robotics system
CASE_06 // AMAZON ROBOTICS EUROPEAN SITES

Standardizing Fulfillment & Sorter Rollouts

Robotic sortation only works if every site rolls out the same way. I led that standardization across some of Amazon's biggest European hubs — FCO2 in Italy, SCN2, MUC3 and PAD2 in Germany, BRQ2 in the Czech Republic, LYS2 in France — coordinating installation, testing, and mechanical integration without losing the thread across borders.

#Robotics #System-Rollout #Cross-Border-Coord
System Ceramics Coesia automated packaging line
CASE_07 // CERAMICS AUTOMATION GLOBAL SITES

System Ceramics (Coesia Group) Automation

As a freelance Site Manager for System Ceramics (now part of Coesia Group), I was trusted with the full-line integration of ceramic plants across four continents — from the heavy GEA Lamina presses at the head of the line, all the way down to the end-of-line packaging of finished slabs. I supervised the civil works, kept commissioning on time and on budget, and brought each site to a clean final acceptance test. India, Spain, China, Italy (Laminam) — different cultures, same standard.

#System-Ceramics #Coesia-Group #Heavy-Duty-Lines
Aesthetic ceramic slab designs in industrial laboratory
CASE_08 // ENTREPRENEURSHIP & R&D MARANELLO, ITALY

Arcadia s.r.l. Ceramic Product R&D

Thirteen years. That's how long I ran Arcadia s.r.l. as founder and operating partner in Maranello, with full P&L accountability. I directed the R&D of new large-format slab collections, built the digital backbone (CAD pipelines, ERP for orders and warehouse), and kept us compliant on HSE and environmental standards. It taught me that in ceramics, design and engineering have to speak the same language — or the line stops.

#Product-R&D #Process-Digitalization #Safety-Compliance
Retro digital workspace with CRT Apple display
CASE_09 // DIGITAL DESIGN ORIGINS SASSUOLO, ITALY

Industrial Web Portals & Print Graphics

Before I ever set foot on a construction site, I was coordinating design teams in Sassuolo — at Media Logic and Stylgraph — building some of the first B2B web portals for the ceramic industry. We worked on professional Macintosh stations, ran LaserLab for print pre-press, and pushed the limits of early 3D product rendering (Realsoft). That's where I learned that a pixel on a screen and a millimeter on a slab aren't that different — both have to land exactly where you said they would.

#Digital-Design #Web-Portals #Industrial-Origins
03 // FIELD SPECS

Verified Hardware & System Parameters

Real physical systems. No fluff. Strictly technical specs.

SYSTEM PARAMETER VERIFIED DISCIPLINE STANDARDS & BRANDS
**Conveyor Integration** Upstream & Downstream Sortation networks TGW Sortation, cross-belt, platforms
**Project Controls & ERP** P&L, scheduling, cost monitoring & systems MS Navision, SAP, MS Project, Atlassian JIRA
**BIM & 3D Coordination** BIM & 3D layout engineering review BIM 360, Navisworks, AutoCAD LT
**HSE & Safety Systems** Multi-jurisdiction HSE & contractor safety (UK + IT) CITB SMSTS (UK) — Site Management Safety Training Scheme, Preposto di Cantiere (D.Lgs. 81/2008 — Art. 19), SHEAssure, Insite LMS, Amazon BOLT
**Automation & Dev Stacks** Industrial IoT, PLC handovers, software developer Java (EQF 5 IoT Dev), CCTV & WMS APIs, SQL
**Digital Integration** Project controls dashboards, automated compliance reporting In-house handover checklist tools (dashboards, evidence collection, version control)
04 // INQUIRE

Initiate Technical Inquiry

For project coordination, section leadership, or system validation.

LOCATION // CASALGRANDE (RE) · ITALY / KETTERING · UK